The Comprehensive Guide to Capsule Manufacturing
Countless individuals today take one or more dietary supplements daily. Entrepreneurs may benefit from this by manufacturing a supplement line or distributing existing products. Before doing so, they must understand the basics of capsule manufacturing. With this knowledge, they can make informed decisions regarding which manufacturer to use to ensure their nutraceuticals are of the highest quality. What should they know about the process before proceeding?
Capsule Manufacturing
Capsule manufacturing is precisely as the name suggests. It is the process of making capsules used in various industries. With custom dietary capsule manufacturing, nutraceutical companies create capsules to contain dietary supplements because they are a convenient and effective delivery system. The capsule ensures the user receives the correct dosage and can easily consume the product.
Capsule Options
Capsules come in many forms. The most common are gelatin capsules, which are made using gelatin obtained from animal sources. These capsules are used for various formulations and come in several sizes and colors. However, vegetarians won’t consume them, so manufacturers now offer products with this group in mind. The vegetarian capsules are made using cellulose or other plant-based materials.
Certain supplements come in enteric-coated capsules. These capsules move through the stomach before dissolving in the intestines. This method allows for targeted delivery of the product’s active ingredients. Supplements that interact with gastric acids are commonly contained in this enteric coating.
The Capsule Manufacturing Process
The capsule manufacturing process consists of four steps. First, the formula for the product must be developed, which involves choosing active ingredients and determining the correct dosage. Once the formula is ready, the capsules must be produced. The selected capsule material is mixed with water and additives and passed through specialized equipment to form the desired shape. When the capsules are ready, a machine fills them with the supplement to ensure the dosage is accurate and consistent.
After filling the capsules, a machine seals them to prevent the contents from leaking or being contaminated. Once sealed, the capsules are placed into the selected container. They are then ready for distribution.
Why Capsules?
An entrepreneur may wonder why capsules are preferred over pills and other delivery methods. Capsules can handle many formulations, including liquids and powders. Because their contents are sealed, capsules ensure the user receives the proper dosage.
Furthermore, the capsules protect the contents from moisture, light, and oxidation. The supplement is shelf-stable and will maintain its potency. Consumers also prefer capsules because they are easy to swallow, and the body can easily digest them.
Choosing a Capsule Manufacturer
When choosing a capsule manufacturer, an entrepreneur must consider the company’s years of experience and expertise. The capsules must be made in a state-of-the-art facility equipped with cutting-edge technology, which ensures their precision and high quality.
Tour the facility and ensure it has strict quality control measures in place at each stage of the manufacturing process. Ask about third-party ISO 17025 testing and other measures used to guarantee quality. Learn whether the manufacturer can customize the capsules to reflect the brand preferences. It should be able to tailor the color, size, and formulation to the client’s specifications.
The nutraceutical industry wouldn’t function without capsule manufacturing. Individuals wishing to enter the industry must find a reputable partner. When they do, they will have convenient and reliable supplements that benefit any user, and their company will succeed.
